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The Art and the Science of Metal 3D Printing

Event Type
Seminar/Symposium
Sponsor
Mechanical Science and Engineering
Location
4100 Sidney Lu Mechanical Engineering Building
Date
Sep 24, 2024   4:00 pm  
Speaker
Professor Adrian Lew, Mechanical Engineering & the Institute for Computational and Mathematical Engineering, Stanford University
Contact
Amy Rumsey
E-Mail
rumsey@illinois.edu
Phone
217-300-4310
Views
117
Originating Calendar
MechSE Seminars

Abstract

This is the title of a class I teach at Stanford on metal 3D printing, and it reflects my perspective on where metal 3D printing is today: part art and part science, because of the complexities and multiple physical processes at play. Printing strategies are inspired in science, but when it comes time to print a new alloy or a complex geometry, the art storms in to help bridge the gaps in understanding. A goal in metal 3D printing research is to shift this balance towards science.

 In this talk I will first describe the main physical processes involved one of the most widely adopted metal 3D printing technologies, Laser Powder Bed Fusion (LPBF), and then showcase three vignettes of contributions we made: (a) in-situ alloying and printing of tantalum-tungsten alloys, (b) the “surprising” behavior of some martensitic steels under 3D printing conditions, (c) two ways to alter the optical absorptivity of highly-reflective metallic powders to facilitate printing of copper in some standard printers. The art and the science are interweaved in the three contributions.

 About the Speaker

Adrian J. Lew is a Professor of Mechanical Engineering and the Institute for Computational and Mathematical Engineering at Stanford University. He graduated with the degree of Nuclear Engineer from the Instituto Balseiro in Argentina, and received his master of science and doctoral degrees in Aeronautics from the California Institute of Technology. He is a fellow of the International Association for Computational Mechanics, and has been awarded Young Investigator Award by the International Association for Computational Mechanics, the ONR Young Investigator Award, the NSF Career Award, and the Ferdinand P. Beer & Russel Johnston, Jr., Outstanding New Mechanics Educator Award from the American Society of Engineering Education. He has also received an honorable mention by the Federal Communication Commission for the creation of the Virtual Braille Keyboard. He was the first USACM Technical Thrust Area Lead for Manufacturing, and still serves it as a member. He is currently member of the Technical Advisory Board for Velo 3D, a metal 3D printing start-up located in Campbell, CA, and consultant to other metal 3D printing companies.

Host: Professor Taher Saif

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